PARTS MANUAL
MODEL SERIES: P1204
12 kW Stationary Standby Electric Generator
Product style and configuration may vary.
Thoroughly read the OPERATOR’S MANUAL before operating the generator. Safe operation
and top performance can be obtained only when equipment is operated and maintained properly.
Deadly exhaust fumes!
This generator is designed to be installed outside only!
200-2666 - Revision A - 10/07
TA B L E O F C O N T E N T S
BATTERY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 3
GENHEAD INLET PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 4
CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 5
MUFFLER BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 6
ENGINE GENHEAD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 7
ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 8
GENERATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 9
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 10-11
CUSTOMER SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 12
2
200-2666
PA R T S D R AW I N G - B AT T E RY A S S E M B LY
PA R T S L I S T - B AT T E RY A S S E M B LY
Item No.
1
2
3
Part Number
Qty
Description
026-0481
026-0480
N/A
1
1
1
CABLE BATTERY, NEGATIVE
CABLE BATTERY, POSITIVE
BATTERY, BCI GROUP 26 or 26R VENTED
*N/A - Must be purchased separately.
200-2666
3
PA R T S D R AW I N G - G E N H E A D I N L E T PA N E L A S S E M B LY
NOTE: Seal all connections with gas tape. Use 2½ wraps
minimum. Check all connections under pressure using
a soap and water solution.
PA R T S L I S T - G E N H E A D I N L E T PA N E L A S S E M B LY - 2 2 K W
Item Part
No. Number
Qty Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2
2
1
1
2
2
5
4
4
4
4
4
1
2
2
1
1
1
1
1
068-0076
026-0741
N/A
N/A
N/A
012-0142
103-0160
093-0074
058-0177
058-0176
061-0220
N/A
115-0397
N/A
114-0652
019-0252
064-0056
068-0088
N/A
115-0364
FITTING 3/4NPT X 1/2BARB
SOLENOID FUEL SHUT OFF
NIPPLE 3/4" NPT BLACK PIPE CLOSE
ELBOW, 3/4” STEEL NPT
BOLT HH 1/4-20 X 1.00
CLAMP-CONDUIT, 1"
CLIP-WIRE LOCKING PUSH MOUNT
LINER-PLASTIC, EXTRUSION
NUT-TEE, ZINC 5/16-18
NUT-TEE, 1/4"-20, SLF LCK
SCREW, 1/4-20 UNC CUP POINT SET
BOLT, 5/16" X 1/2 HEX HEAD
INLET BOX SIDE, 12KW
CLAMP HOSE 1" ID
EXTRUSION CORNER UPRIGHT
REGULATOR-PRESSURE
ELBOW 90 DEGREE BRASS
CONNECTOR 1/8" NPTF x 3/8" TB
HOSE, FUEL 1/2”
PANEL-ENGINE INLET
Item Part
No. Number
Qty Description
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
1
1
1
2
1
2
26
3
2
1
1
1
4
12
1
1
2
1
1
0057079
026-0776
N/A
026-0798
0037762.01
N/A
N/A
0057183
N/A
094-0158
012-0147
114-0664
N/A
N/A
115-0378
N/A
N/A
093-0053
145-0562
OIL COOLER
TERMINAL BLOCK
SCREW #8-32 X 1 1/4" LG SCKT HD
RELAY DC 12V COIL
RECPT 5-20R BLK
BOLT HH 1/4-20 X 1.50
SCREW, #10 TRILOBE 1/2" PANHEAD
GROMMET .88ID X 1.50OD
SCREW, #08-32 X.25
INSULATION, ENGINE INLET PANEL
HOSE-FUEL, LP .50" ID
BAFFLE-AIR INLET
BOLT HH 1/4-20 X .63 ZP
NUT 1/4-20 NYLON STOP
CONTROL BOX BACK
NUT HEX #8-32 KEPS
WSHR-FLAT .344D X 1.125
GROMMET 1" I.D. x 1 3/4" O.D.
FUEL INLET ASSEMBLY
*N/A - These are standard parts available at your local hardware store.
4
200-2666
PA R T S D R AW I N G - C O N T R O L PA N E L A S S E M B LY
PA R T S L I S T - C O N T R O L PA N E L A S S E M B LY
Item No.
Part Number
Qty
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
002-0060
0058069
N/A
026-0780
061-0221
026-0309
026-0518
026-0548
N/A
115-0405
N/A
115-0398
N/A
103-0160
N/A
N/A
N/A
N/A
0057217
N/A
N/A
098-3949
098-3976
098-3974
1
1
4
1
4
2
1
1
4
1
8
2
8
1
4
4
2
2
1
8
4
1
1
1
BREAKER CIRCUIT 50 AMP
BREAKER MOUNT CIR BREAKER
NUT #6-32 NYLON INSERT STOP
CONTROLLER DYNAGEN, GSC200
STANDOFF #6-32 UNC X .438
FUSE HLDR
FUSE 3AG TYPE 25 AMP 32V
FUSE 3AG TYPE 5AMP 250 VOLT
NUT 1/4-20 NYLON STOP
CONTROLLER BOX DYNAGEN, GSC200
WASHER LOCK 1/4 ZP
SHROUD STAND-OFF BRACKET
BOLT HH 1/4-20 X .75
CLIP-WIRE LOCKING PUSH MOUNT
WASHER, LOCK #06
SCREW, CRPH#06-32 X .38
SCREW, CRPH #08-32 X.25
SCREW, BUTTON HEAD #10-32 X 3/4" LG
BATTERY CHARGER
HX NUT 1/4
BOLT HH 1/4-20 X .63
LABEL, BREAKER ON/OFF
LABEL, OVERLAY DYNAGEN GSC200
LABEL, FUSE
25
026-0781
1
(NOT SHOWN)WIRE HARNESS, ENGINE/CONTROLLER
*N/A - These are standard parts available at your local hardware store.
200-2666
5
PA R T S D R AW I N G - M U F F L E R B O X A S S E M B LY
PA R T S L I S T - M U F F L E R B O X A S S E M B LY
Item No.
1
2
3
4
5
6
7
Part Number
Qty
Description
094-0144
115-0391
094-0146
094-0147
094-0150
115-0392
N/A
2
1
1
1
1
1
12
INSULATION, SIDES
MUFFLER BOX BASE
INSULATION, BOTTOM
INSULATION, TOP
INSULATION, FRONT SIDE
MUFFLER BOX TOP
SCREW, #10 TRILOBE 1/2" PANHEAD TORX
*N/A - These are standard parts available at your local hardware store.
6
200-2666
PA R T S D R AW I N G - E N G I N E G E N H E A D A S S E M B LY
PA R T S L I S T - E N G I N E G E N H E A D A S S E M B LY
Item Part
No. Number
Qty Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
1
2
8
4
2
4
4
2
4
4
2
8
1
4
8
4
8
1
4
025-0076
160-0309
115-0390
N/A
N/A
115-0389
N/A
093-0074
114-0652
N/A
N/A
115-0399
N/A
115-0366
N/A
058-0176
061-0220
058-0177
094-0153
N/A
ENGINE, SUBARU, EH72
GEN ASSY "UL" 1446 MECCALTE
12KW GENHEAD AIR SCOOP
SCREW, #10 TRILOBE 1/2" PANHEAD
SCREW #8-18 X .375" LG
GENHEAD AIR SCOOP COVER
BOLT HH 1/4-20 X .75
LINER-PLASTIC, EXTRUSION
EXTRUSION CORNER UPRIGHT
WASHER LOCK 1/4 ZP
HEX NUT 1/4 NC
SHROUD MOUNTING BRACKET
BOLT, 1/4"X 3/8"-20
PANEL-GENHEAD INLET
BOLT, 5/16" X 1/2 HEX HEAD
NUT-TEE, 1/4"-20, SLF LCK, DUAL TAP
SCREW, 1/4-20 UNC CUP POINT SET
NUT-TEE, ZINC 5/16-18
INSULATION-GENHEAD INLET
SCREW LAG 5/16" x 2"
Item Part
No. Number
Qty Description
21
22
23
24
25
26
27
28
29
30
1
1
12
2
3
1
1
4
3
1
108-0185
109-0124
N/A
N/A
N/A
801-0007
N/A
N/A
094-0068
103-0115
ASSEMBLY-FRAME
PALLET-PLASTIC
SCREW, 5/16"-18 X 3/4" LG
BOLT, 5/16NC HHCS X1 1/2 G5
WASHER LOCK 1/4 ZP
MUFFLER, EH72, SUBARU
BOLT, 5/16NC HHCS X1 1/4 G5ZP
BOLT WHZ 3/8-16 X .75
ISOLATOR, VIBRATION
CLIP, WIRE HARNESS
*N/A - These are standard parts available at your local hardware store.
200-2666
7
PA R T S D R AW I N G - E N C L O S U R E
PA R T S L I S T - E N C L O S U R E
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part Number
Qty
Description
115-0367
115-0431
1
1
STEEL LID ASSEMBLY (INCLUDES INSULATION)
ALUMINUM LID ASSEMBLY (INCLUDES INSULATION)
094-0152
115-0369
115-0432
094-0151
094-0149
094-0160
115-0373
115-0433
094-0148
112-0151
115-0375
115-0434
094-0159
146-0029
058-0177
N/A
N/A
1
2
2
2
2
1
1
1
2
4
1
1
1
1
4
4
4
INSULATION-LID
STEEL ASSEMBLY-DOOR SIDE (INCLUDES INSULATION & 1/4 TURN LATCHES)
ALUMINUM ASSEMBLY-DOOR SIDE (INCLUDES INSULATION & 1/4 TURN LATCHES)
INSULATION-DOOR PANEL
WEATHER SEAL, 1/8 X 1/4 X 39.50
INSULATION, AIR INLET DOOR PNL
STEEL ASSEMBLY-DOOR AIR INLET (INCLUDES INSULATION)
ALUMINUM ASSEMBLY-DOOR AIR INLET (INCLUDES INSULATION)
WEATHER SEAL, 1/8 X 1/4 X 21.50
1/4 TURN LATCH ASSEMBLY, 32MM FINGER PULL
STEEL ASSEMBLY-DOOR EXHAUST OUTLET (INCLUDES INSULATION)
ALUMINUM ASSEMBLY-DOOR EXHAUST OUTLET (INCLUDES INSULATION)
INSULATION, EXHAUST OUTLET DOOR 12KW
KEY-1/4 TURN LATCH
NUT-TEE, ZINC 5/16-18 WIDE SPOT WELD
BOLT, 5/16NC HHCS X1 1/4 G5ZP
WASHER, STAR 5/16 EXT
*N/A - These are standard parts available at your local hardware store.
8
200-2666
PA R T S D R AW I N G - G E N E R AT O R
Torque to 15 lbs-ft
ITEM 10
PA R T S L I S T - G E N E R AT O R
Item No.
1
2
3
4
5
6
7
8
9
10
--
200-2666
Part Number
Qty
Description
0056629
0056623
160-0311
100-0003
059-0348
160-0312
166-0133
077-0168
098-2827
026-0774
160-0309
1
1
1
2
1
1
2
1
1
1
1
DISCHARGE LOUVERED COVER
ENGINE ADAPTER
ROTOR ASSEMBLY
DIODE/VARISTOR ASSEMBLY
ROTOR BOLT
STATOR ASSEMBLY
CAPACITOR, 40F, 500V
TERMINAL BOX COVER
WARNING LABEL
WIRE HARNESS, GENHEAD
COMPLETE GENERATOR ASSEMBLY
9
NOTES
10
200-2666
NOTES
200-2666
11
CONTACT THE POWERMATE PRODUCT SERVICE DEPARTMENT AT
1-800-445-1805
to obtain warranty service information or to order replacement parts or accessories.
HOW TO ORDER REPLACEMENT PARTS
Even quality built equipment such as the Powermate standby generator you have purchased, might need occasional replacement parts to maintain it in good condition over the
years. To order replacement parts, please give the following information:
1. Model No. and Serial No. and all specifications shown on the Model No./Serial No. plate.
2. A brief description of the trouble with the generator.
Powermate Corporation
4970 Airport Road
P. O. Box 6001
Kearney, NE 68848
1-800-445-1805
1-308-237-2181
Fax 1-308-234-4187
Made in USA with domestic and foreign components
Powermate Corporation, Aurora, IL 60504
©2007 Powermate Corporation
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.
Powermate® is a registered trademark of Powermate Corporation.
Powermate® est une marque déposée de Powermate Corporation.
Powermate® es una marca comercial registrada de Powermate Corporation.
PowerStation® is a registered trademark of Powermate Corporation.
PowerStation® est une marque déposée de Powermate Corporation.
PowerStation® es una marca comercial registrada de Powermate Corporation.
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